CP1H-X40DR-A Programmable Logic Controller with 40 I/O, Relay Output

Product Overview

The Omron CP1H-X40DR-A is a flagship programmable logic controller (PLC) from the CP1 series, designed to deliver industrial-grade automation precision for mission-critical applications. Engineered with Omron's proprietary technology, this PLC combines ultra-fast processing, modular expandability, and robust construction to meet the rigorous demands of modern manufacturing, process control, and smart facility management. Its compact form factor (90 × 90 × 86 mm) and DIN-rail mounting design enable seamless integration into control panels while maintaining exceptional thermal and vibration resistance (tested to 10-55 Hz, 0.75 mm amplitude). Certified for global industrial standards, this unit ensures reliable operation in environments with electrical noise (up to 1,500 Vp-p noise immunity) and transient voltage fluctuations.

Key Features

• Precision I/O Architecture: 24-point universal digital inputs (12-24 V DC, sink/source configurable) with 3 ms ON/OFF response, paired with 16 relay outputs (2 A @ 250 V AC/30 V DC) featuring independent COM terminals for circuit isolation.
• Deterministic Performance: 0.1 μs instruction execution speed (LD/LD NOT) with embedded high-speed counters (100 kHz × 4 axes) and pulse outputs (100 kHz × 4 axes) for motion control synchronization.
• Enhanced Connectivity: Dual communication channels via USB Type-B (CX-Programmer integration) and RS-232C (MODBUS RTU/ASCII protocol support), plus expansion capability for EtherCAT, PROFIBUS-DP, and DeviceNet via optional CJ-series adapters.
• Industrial Cybersecurity: Password-protected program access with 8-character encryption and built-in memory card backup (SDHC-compatible slot) for disaster recovery scenarios.
• Scalable Memory: 20 KB user program storage with 1,024 data memory addresses (retained via supercapacitor for 20 days @ 25°C) plus 512 timers/counters and 4,096 data registers.
• Advanced Diagnostics: Real-time clock (±2 mins/month accuracy), built-in self-diagnostic functions (I/O verification, WDT errors), and error log storage with timestamp tracking.
• Extended Durability: Relays rated for 100,000 operations (resistive load), conformal-coated PCB, and zinc-alloy terminal blocks ensuring 10+ year service life in harsh environments.
• Warranty Assurance: Comprehensive 1-year manufacturer warranty covering defects in materials/workmanship (OMRON FA Standard Warranty T-IAW-1).

Applications

Optimized for Industry 4.0 implementations, the CP1H-X40DR-A serves as the control nucleus for:

• Precision Manufacturing: Coordinating multi-axis servo systems in CNC machining centers, laser cutting systems, and semiconductor wafer handlers.
• Automated Material Handling: Synchronizing AS/RS shuttle cars, palletizing robots, and vision-guided picking systems with ≤1 ms I/O refresh cycles.
• Batch Process Control: Managing PID-regulated reactors, CIP systems, and filling lines with analog expansion modules (CP1W-AD041).
• Smart Infrastructure: Centralized management of building automation networks via BACnet/IP gateways, including elevator groups and wastewater treatment SCADA systems.
• Energy Management: Power monitoring through CJ-series expansion units (CP1W-PA202R) with demand forecasting algorithms.

Technical Specifications