XW2Z-100K 100K Ohm Rotary Potentiometer with Bushing Mount

Omron XW2Z-100K Terminal Block: Comprehensive Product Overview

The Omron XW2Z-100K represents the pinnacle of industrial-grade terminal block technology, specifically engineered for mission-critical automation applications. As part of Omron's renowned XW2Z series, this high-density connector terminal block delivers exceptional performance in PLC systems, industrial control panels, and automation networks. Its innovative screwless spring clamp mechanism revolutionizes wiring efficiency while maintaining vibration-resistant reliability, making it the preferred choice for engineers designing control systems in manufacturing plants, process industries, and building automation.

Key Features and Technical Advantages

• Industrial-Grade Connectivity: Engineered for both signal transmission (24V DC control circuits) and power distribution (up to 300V AC/DC), providing unparalleled versatility in automation panel design.
• Precision Engineering: Compact 100 × 6.2 × 30.5 mm footprint enables high-density installations without compromising accessibility or serviceability.
• Advanced Wiring Technology: Patented screwless clamp system accepts 0.08-2.5 mm² (AWG 28-14) solid or stranded wires with 70% faster installation compared to traditional screw terminals.
• Robust Electrical Performance: Rated for 300V AC/DC at 5A continuous current with ≤5mΩ contact resistance, ensuring stable operation in demanding industrial environments.
• Enhanced Safety Design: Constructed from UL94 V-0 certified flame-retardant polyamide material with transparent housing for visual wire insertion verification.
• Extreme Environment Capability: Operational temperature range of -25°C to +60°C with 25-85% RH non-condensing humidity tolerance for reliable performance in harsh conditions.
• Mechanical Durability: Vibration resistant to 10-55 Hz (0.75mm amplitude) and shock resistant to 100 m/s² (10G) for 11ms, meeting rigorous industrial standards.
• Global Compliance: Fully certified with CE, UL, CSA, and RoHS approvals for international deployment in industrial automation projects.
• Manufacturer Warranty: Backed by Omron's standard 1-year warranty against manufacturing defects, ensuring long-term reliability.

Industrial Applications and Implementation Scenarios

• Centralized wiring solutions for Omron PLC systems including CJ2, CP1, and NX series controllers
• Modular I/O subsystem integration in automotive manufacturing and robotic assembly lines
• Power distribution networks within industrial control cabinets and motor control centers
• Sensor/actuator interfacing for packaging machinery, conveyor systems, and material handling equipment
• Building management system installations for HVAC controls, lighting automation, and security systems
• Process control wiring in food & beverage, pharmaceutical, and chemical processing plants
• Retrofitting and maintenance applications in existing industrial automation infrastructure

Detailed Technical Specifications and Performance Data

Technical Parameter	Precise Specification
Product Series	Omron XW2Z Screwless Terminal Block Series
Exact Model Number	XW2Z-100K (100mm length variant)
Dimensional Specifications	100.0mm (L) × 6.2mm (W) × 30.5mm (H) ±0.3mm tolerance
Electrical Ratings	300V AC/DC (50/60Hz) maximum, 5A continuous current carrying capacity
Contact System	Phosphor bronze contacts with corrosion-resistant tin plating (3μm thickness)
Insulation Characteristics	2,000V AC dielectric strength (1 minute duration between adjacent poles)
Wire Compatibility	Accepts both solid (0.08-2.5mm²) and stranded (0.08-2.5mm²) copper conductors
Clamping Force	Minimum 40N retention force on 1.5mm² wire (exceeds IEC 60947-7-1 requirements)
Material Composition	Housing: Polyamide 6.6 (PA66) UL94 V-0; Contacts: CuSn6 phosphor bronze
Environmental Ratings	Operating: -25°C to +60°C; Storage: -40°C to +70°C; Pollution Degree 2
Mechanical Durability	200+ wiring cycles without performance degradation (IEC 60947-7-1 tested)
Installation Parameters	Requires 7-8mm stripped wire length; Maximum torque 0.4Nm during installation
Safety Approvals	UL 1059 Recognized, CSA C22.2 No. 158, EN 60947-7-1, RoHS 3 compliant
Warranty Coverage	1-year limited warranty from date of purchase under normal operating conditions

Installation Guidelines and Best Practices

The Omron XW2Z-100K terminal block incorporates advanced engineering for simplified yet reliable installation. For optimal performance: prepare wires with 7-8mm of stripped conductor (for 1.5mm² wire), insert fully into the clamping area until positive retention is achieved (audible click indicates proper seating). The transparent housing permits visual verification of correct wire positioning. When implementing multiple units in control panels, maintain minimum 6.2mm center-to-center spacing between adjacent terminal blocks to ensure proper heat dissipation and electrical isolation. For high-vibration environments, consider using additional strain relief measures for wire bundles. The terminal block's tool-less design eliminates the need for screwdrivers, reducing installation time by approximately 40% compared to conventional terminal blocks while maintaining superior contact reliability.